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DN100 Slip On Carbon Steel Flange

DN100 Slip On Carbon Steel Flange

The DN100 (4-inch) carbon steel slip-on flange is a high-quality, high-strength forged flange specifically designed for DN100 pipe connections.

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Product Introduction

 

The DN100 (4-inch) carbon steel slip-on flange is a high-quality, high-strength forged flange specifically designed for DN100 pipe connections. Pipelines can be directly inserted into the flange's inner bore and connected via double-sided fillet welds on both the inner and outer sides.

As a professional flange manufacturer with many years of experience in foreign trade exports, we strictly adhere to mainstream international standards in producing DN100 slip-on flanges. Our products are widely used in global oil and gas, chemical, power, water treatment, HVAC, and industrial fluid transport systems, fully meeting the stringent requirements of various large-scale projects for pressure resistance, mechanical properties, and corrosion resistance.

 

WORKSHOP for Steel flange

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Product Features

 

Efficient installation, reduced labor time: Pipes are directly inserted into the flange inner hole for welding, eliminating the need for complex pipe beveling preparation, significantly reducing on-site construction difficulty and shortening the construction period.

 

Double-sided welding, robust structure: Utilizing an inner and outer double-sided fillet weld structure, it effectively improves the tensile and shear strength of the connection, making it particularly suitable for industrial pipeline networks operating for extended periods and subject to pipe vibration.

 

Precision machining, zero leakage risk: The sealing surface is precision-machined using a high-precision CNC machine tool, with strict control over dimensional tolerances and surface roughness to ensure a perfect fit with the gasket, providing durable and reliable sealing performance.

 

Global standard compatibility: Fully supports customization according to international standards such as ASME, EN, DIN, and JIS, seamlessly aligning with the procurement specifications and design requirements of engineering projects in various countries.

 

 

Technical Specifications

 

Parameter

ASME Standard System

EN / DIN Standard System

Nominal Size

NPS 4"

DN100

Applicable Standards

ASME B16.5, MSS SP-44

EN 1092-1, DIN Series Standards

Pressure Ratings

Class 150, Class 300, Class 600

PN10, PN16, PN25, PN40

Common Material Grades

ASTM A105, ASTM A350 LF2 Class 1

P245GH, P250GH, C22.8

Flange Facing Types

RF (Raised Face), FF (Flat Face)

Type A (Flat Face), Type B (Raised Face)

Surface Treatment

Anti-rust Oil, Black Painting, Yellow Painting, HDG (Hot-Dip Galvanizing)

Custom coating available upon project request

Estimated Weight (kg/pc)

Available in full catalog (e.g., ~5.9 kg for Class 150)

Varies by PN rating (Available upon request)

 

 

Logistics Parameters

 

We possess a stable raw material supply chain and efficient production lines, enabling us to offer highly competitive business terms to global wholesalers and distributors.

 

Minimum Order Quantity (MOQ): 50-100 pieces (depending on specific pressure rating and material; trial orders/sample orders are supported).

 

Lead Time: 15-25 days after receiving deposit (based on standard 20ft container orders).

 

Monthly Production Capacity: 800 tons/month.

 

Main Shipping Ports: Qingdao Port / Shanghai Port / Tianjin Port (China).

 

OEM/ODM Customization Services: Supports processing of non-standard size drawings, customization of special materials, laser marking (Logo & furnace number), and custom branded packaging.

 

 

Production Process

 

Raw Material Spectroscopic Testing: We rigorously select high-quality carbon steel round bars conforming to ASTM/EN standards. Before entering the factory, they must undergo material analysis and mechanical property re-inspection using a PMI spectrometer.

 

Die Forging/Free Forging: Utilizing advanced forging processes, we completely eliminate internal material defects, optimize metal flow lines, and significantly improve the flange's compressive mechanical properties.

 

CNC Precision Machining: Water lines, bolt holes, and inner bores are all machined using CNC intelligent machining, ensuring extremely high consistency in dimensional tolerances during large-volume procurement.

 

Deep Anti-corrosion Treatment: For long-distance sea transport, we provide high-quality rust-preventive oils, rust-preventive paints, or hot-dip galvanizing treatments with thicknesses meeting standards.

 

 

Packaging for International Shipping

 

To prevent flanges from becoming damp, rusty, or damaged by impact during the dozens of days of ocean freight, we use the highest international export packaging standards:

 

All flange sealing surfaces are equipped with plastic protective caps/bubble wrap for isolation.

 

The entire product is packed into fumigation-free plywood cases or reinforced wooden pallets conforming to ISPM 15 standards.

 

The case is lined with a thick, waterproof plastic inner liner to ensure the product remains dry in the humid sea freight environment.

 

 

Quality Control

 

International System Certifications: The factory has passed ISO 9001:2015 quality management system certification, EU CE certification, and PED 2014/68/EU (Pressure Equipment Directive) certification, qualifying it to directly supply high-end projects in Europe and America.

 

Comprehensive Material Traceability: Each batch of goods comes with a material certificate (MTC) conforming to EN 10204 3.1, covering authentic chemical composition, tensile test, and impact test data.

 

Support for Third-Party Testing: We have long-term cooperation with internationally authoritative testing organizations such as SGS, BV, TUV, and Intertek, supporting third-party sampling inspections before shipment according to customer requirements (PMI, ultrasonic testing (UT), dimensional measurement, etc.).

 

 

Application Areas

 

Oil & Gas

 

Chemical Engineering

 

Water Treatment Systems

Power Engineering

Fire Protection Systems

HVAC Systems

Industrial Fluid Transportation

 

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FAQ

 

Q: Can you provide quality certificates for overseas project approvals?

A: Absolutely. We understand the stringent compliance requirements of international engineering projects. We will provide an EN 10204 3.1 material certificate (MTC) upon shipment. Furthermore, our factory holds ISO 9001 and PED (Pressure Equipment Directive) certificates, ready to assist with your project audits at any time.

Q: How do you ensure your carbon steel flanges don't rust during long-haul sea freight?

A: For ocean shipping, we employ "double protection." First, the flange surface is evenly coated with environmentally friendly, high-efficiency rust-preventive oil (or sprayed with rust-preventive paint/hot-dip galvanized according to customer requirements); second, a sealed, waterproof, moisture-proof plastic liner is added inside the fumigation-free wooden crate. In the past 10 years, we have never received a complaint about rust during sea freight for our products exported to the Middle East, Europe, America, and Southeast Asia.

Q: Can I order samples first, or place a small trial order?

A: No problem. We warmly welcome new customers to place small trial orders to test our machining precision. For standard DN100 slip-on flanges, we maintain a year-round stock of blanks, enabling us to quickly arrange sampling and shipment.

Q: Do you support machining non-standard flanges based on drawings?

A: Yes. We have an experienced engineering team. Besides ASME, CE, and JIS flanges, you only need to provide detailed technical drawings (PDF/DWG format) or technical specifications, and we can calculate costs and provide professional OEM/ODM customization solutions within 24 hours.

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